Zhejiang TOMAN Intelligent Technology Co., Ltd. was founded in 2006, mainly engaged in the research and developments, manufacturing and service of Gear Automation Equipments, Bearing Automation Equipments, Intelligent Components、Industrial Internet Application and System Integration based on Industry 4.0.
TOMAN is committed to being a leader in the professional
Gear Manufacturing field and creating wealth for customers and society.
Speciallized in the production of all kinds of Gear Cutting machine tools and automatic production line. Provide the customers with high efficiency, high precision, cost-effective comprehensive solutions of gear cutting.
Y3120 CNC6 Hobbing Machines are vertical hobbing, which are capable of producing disc gear, shaft gear, helical gear and small taper tooth, drum gear, spline, worm gear, sprocket, double or multi-linkage gear with different modules,teeth number, helical angles and directions.
Customers can choose automatic loading and unloading device, automatic material storage machine, burring device ,coarse positioning device according to the processing demands.
Y3120 CNC6
An Engery Saving and Complete Hobbing Machine
FANUC numerical control system and servo drive, system reliability, simple operation
Dry Cutting Hobbing Machine or Wet/Dry Cut Hobbing Machine is optionally available.
Max. Workpiece Diameter: Φ200 mm
|
Max. Module: 6
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Main Technology Parameter
| CNC hobbing machine | Unit | TMY3120 |
| | | Wet/Dry hobbing |
| Maximum workpiece diameter | mm | Φ200 |
| Maximum module | mm | 6 |
| Worktable surface diameter | mm | Φ200 |
| Hob maximum assemble diameterx length | mm | Φ130x230 |
| Horizontal distance between hob center and worktable center | mm | 30-230 |
| Maximum hob axial movement amount | mm | 180 |
| Hob head slide travel （Z axis displacement） | mm | 200-500 |
| Max. swiveling angle of the hob head | Deg | ±45° |
| Hob spindle motor power | KW | 11 |
| Maximum hob spindle rotate speed（B axis） | rpm | 1200/1500 |
| Maximum worktable rotate speed（C axis） | rpm | 200/250 |
| Radial feed speed(X axis)(stepless) | mm/min | 1-2000 |
| Radial maximum rapid moving speed（X axis） | mm/min | 8000 |
| Axial feed speed(Z axis)(stepless) | mm/min | 1-2000 |
| Axial maximum rapid moving speed（Z axis） | mm/min | 8000 |
| Tangential travel feed speed（Y axis）（stepless） | mm/min | 1-1000 |
| Tangential maximum rapid travel speed（Y axis） | mm/min | 3000 |
Standard Configuration
| Hob arbor assembly （ Φ32） | hydraulic system |
| Hob arbor automatic clamping device | NC controller system |
| Workpiece automatic clamping device | NC data memory card |
| Spindle positioning | Operational software |
| Fully-enclosed safeguards | Residual-current circuit breaker |
| Woking light | Hands action button |
| Three colour lights indicate machine status | RS232C connector |
| Workpieces counter | Air conditioner for electric cabinet |
| Main spindle ampere meter | Chip conveyor |
| Chip cart | Automatic lubrication system |
| Cutting oil tank （Wet hobbing ） | Mist collector |
| Cold spray gun （Wet hobbing ） | The sizing block for machine adjustment |
Optional Configuration
| Automatic loading/unloading material device | Workpiece clamping |
| Automatic material storage | Workpiece rough locator device |
| Deburring device | Automatic tooth align device |
| Independent hob adjustment device | Oil cooling device |
| Hob arbor assembly:（metric system：Φ10, Φ13, Φ22, Φ27, Φ40）,（Inch system： Φ16, Φ22.225, Φ26.988, Φ38.1) |
Main Features:
1. With the full CNC system 7 axis and 4 axis linkage, using the generating method principle, to achieve indexing and diff
erential compensation movement by the CNC system electronic gearbox function, and produce Cylindrical Spur Gear, Helical Gear, Small Tcone Tooth, Drum Tooth, Spline, Worm Gear, Sprocket and other teeth processing.
2. Adopted modular design, each functional components can be quickly combined into models with different functions, to meet the customer personalized, fast delivery requirements.
3. Easy to access and maintenance components with combining the hydraulic, lubricating and pneumatic components onto the machine tool.
4. Has fault self-diagnosis, spindle overload automatic monitoring and alarm protection functions etc.
5. Customers can purchase automatic loading and unloading device, automatic bin, deburring device and rough positioning device according to the processing needs.
6. The dual-station loading and unloading manipulator design of the processing position and the replacement position, compact a
nd reliable structure, which saves the loading and unloading time to the greatest extent, and realizes less and unmanned processing, to improve the processing efficiency of the machine tool.
Transmission gear series
Transmission gears often operate at high speeds, high loads, and constantly changing speeds and loads. Gear in addition to normal wear, but also due to lubricating oil quality, poor lubrication conditions, improper driving operation, maintenance gear assembly gnaw position and other reasons, will cause gear impact, teeth gnaw is not good and start jitter, will accelerate gear wear and damage.
Gear is dependent on its own structure size and material strength to bear the external load, which requires that the material has high strength toughness and wear resistance; Because the gear shape is complex, the precision of the gear is high, and the material process is good. The material commonly used for transmission gear is forged steel.
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