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Achieving precise axial alignment during the manufacturing of herringbone gears

2024-04-17

Press Release | April, 2024



Challenges:


Complexity of Gear Geometry: The unique geometry of herringbone gears, with opposing helix angles on either side of the gear, poses challenges in aligning them precisely along the axial direction.


Symmetry and Meshing: Ensuring symmetrical alignment of the two halves of the herringbone gear to facilitate proper meshing of the gear teeth without any axial offset is a significant challenge.


Minimizing Axial Runout: Controlling and minimizing any axial runout, which can lead to uneven contact and increased wear, is crucial for the effectiveness of the gear system.

Y3110cnc6 Cnc Gear Hobbing Machine Toman Png




Techniques:


Precision Machining: Using advanced CNC (Computer Numerical Control) machines with multi-axis capabilities to precisely cut and shape the gear teeth, ensuring accurate axial alignment.


Fixture and Jig Design: Developing specialized fixtures and jigs that hold the gear components in the correct axial orientation during the manufacturing process to facilitate accurate alignment.


Measurement and Inspection: Employing high-precision measurement tools such as coordinate measuring machines (CMMs) and gear inspection equipment to verify and adjust the axial alignment throughout the manufacturing process.


Adherence to Tight Tolerances: Ensuring strict adherence to specified tolerances for axial alignment during the manufacturing process, requiring meticulous attention to detail and quality control.



By addressing these specific challenges and employing advanced manufacturing techniques, manufacturers can achieve the precise axial alignment necessary for the effective production of herringbone gears, leading to optimal performance and reliability in turbine power transmission systems.







About Zhejiang Toman Intelligent Technology Co., Ltd. (Toman)


Toman is a company that adheres to the strategic vision of to be the leader in the professional field, with the mission of innovation to drive customer value enhancement, and the business philosophy of WISE, ALWAYS KEEP STEP AHEAD. In operation since 2006, the company includes the complete range of Gear Hobbing Machine, Gear Cutting machine, gear machining compound machine tools, Gear Shaving Machine, automatic production units, automatic turning production lines, and MES manufacturing execution system, etc. TOMAN today, is recognised as an industry leader for machines in China.


Toman cutting machines:

CNC high precision gear Hobbing Machine, Gear Chamfering Machine, Gear Shaving machine, Gear Hobbing machine with integrated chamfering station etc.

-Profitable -Intelligent -Accurate

Our machines are suitable for commercial vehicle gear, passenger vehicle gear, construction machinery gear, especially for the processing of new energy vehicle gear.


For more information about cnc Gear Cutting Machines, please visit our website:

www.zjtoman.com

www.tomanmachines.com

For further information, please contact:

Sharon Gong

Master of Mechanical Engineering

Whatsapp/Wechat: +8613589398142

Mail: sharon@zjtoman.com

gongyx@zjtoman.com

Skype: sharon.gong525

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